4 Most Common Problems with Tohatsu Outboards

Tohatsu outboards are known for their reliability and durability. However, like any mechanical device, they can experience problems from time to time. Here are some of the most common problems with Tohatsu outboards and how to fix them.

1. Fuel System Problems

Fuel system problems are one of the most common causes of Tohatsu outboard problems. These problems can be caused by a variety of factors, including:

  • Old or contaminated fuel: Old fuel can break down and clog the fuel lines, carburetor, and fuel injectors. Contaminated fuel can contain water, dirt, or other debris that can damage the fuel system.
  • Clogged fuel filter: The fuel filter is responsible for removing dirt and debris from the fuel before it enters the engine. A clogged fuel filter can restrict fuel flow and cause the engine to stall or run poorly.
  • Damaged fuel pump: The fuel pump is responsible for delivering fuel to the engine. A damaged fuel pump can cause the engine to sputter or lose power.

2. Starting Problems

Starting problems are another common complaint with Tohatsu outboards. These problems can be caused by a variety of factors, including:

  • Fouled spark plugs: Spark plugs ignite the air-fuel mixture in the engine’s cylinders. Fouled spark plugs can prevent the engine from starting or running properly.
  • Weak spark: A weak spark can be caused by a number of factors, including a damaged spark plug wire or a faulty ignition coil.
  • Dead battery: The battery provides the electrical power to start the engine. A dead battery can prevent the engine from starting at all.

3. Ignition System Problems

Ignition system problems can also cause Tohatsu outboards to run poorly or not at all. These problems can be caused by a variety of factors, including:

  • Damaged ignition coil: The ignition coil is responsible for generating the spark that ignites the air-fuel mixture in the engine’s cylinders. A damaged ignition coil can cause the engine to misfire or run poorly.
  • Faulty ignition switch: The ignition switch is responsible for sending electrical power to the starter motor and ignition system. A faulty ignition switch can prevent the engine from starting at all.

4. Overheating

Overheating can be a serious problem for Tohatsu outboards. If an outboard overheats, it can damage the engine and shorten its lifespan. Overheating can be caused by a variety of factors, including:

  • Low water pressure: The water pump is responsible for circulating water through the engine to keep it cool. Low water pressure can be caused by a clogged impeller, a damaged water pump, or a restricted water intake.
  • Blocked thermostat: The thermostat is responsible for regulating the engine’s temperature. A blocked thermostat can prevent the engine from cooling properly.
  • Dirty heat exchanger: The heat exchanger is responsible for transferring heat from the engine to the water. A dirty heat exchanger can reduce the engine’s cooling efficiency.

How to Prevent Tohatsu Outboard Problems

There are a number of things you can do to prevent Tohatsu outboard problems, including:

  • Use fresh fuel: Only use fresh fuel that is less than 30 days old.
  • Change the fuel filter regularly: Change the fuel filter every 100 hours of operation.
  • Regularly inspect the spark plugs: Inspect the spark plugs for wear and replace them as needed.
  • Keep the ignition system clean and free of corrosion: Regularly clean the ignition system components and check for corrosion.
  • Flush the engine regularly: Flush the engine after each use in saltwater.
  • Inspect the water pump and impeller regularly: Inspect the water pump and impeller for wear and replace them as needed.
  • Keep the heat exchanger clean: Clean the heat exchanger regularly to prevent it from getting clogged.

Conclusion

Tohatsu outboards are reliable engines that can provide years of trouble-free service. By following the preventive maintenance tips above, you can help to prevent your outboard from experiencing common problems. If you do experience a problem with your outboard, be sure to take it to a qualified marine mechanic for diagnosis and repair.

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Read 5 Common Problems with Suzuki 115 Four Stroke outboard Motor until we meet in the next article. 

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