20 Gallon Pontoon Gas Tank: All You Need to Know

Pontoon boats are beloved for their spacious decks, comfortable seating, and overall fun factor. But unlike their sleek cousins, center consoles and fishing boats, pontoons typically have limited built-in fuel storage. Here’s where the 20-gallon pontoon gas tank comes in. It offers a compact and efficient solution to extend your cruising range without sacrificing valuable deck space.

Do You Need a 20-Gallon Gas Tank?

Before diving into the specifics of 20-gallon tanks, consider your pontooning habits:

  • Frequency of Use: If you take your pontoon out for occasional leisure cruises on calm waters, a 20-gallon tank might be sufficient, especially if your primary engine is fuel-efficient.
  • Distance Traveled: Do you venture far from the launch point, exploring different coves or islands? If so, a larger tank or additional fuel storage might be necessary.
  • Engine Size and Fuel Consumption: Larger engines naturally burn more fuel. Check your engine’s specifications to determine its fuel consumption rate and estimate your range with a 20-gallon tank.

Types of 20-Gallon Pontoon Gas Tanks

There are two main types of 20-gallon gas tanks for pontoons:

  • Permanent Below-Deck Tanks: These tanks are installed within the pontoon’s structure, typically beneath a seat or storage compartment. They offer a clean and integrated look but require professional installation to ensure compliance with safety regulations.
  • Portable Above-Deck Tanks: These freestanding tanks are a more budget-friendly option. They can be secured on the deck using straps or brackets. While convenient, they take up deck space and might not be ideal for rough waters.

Choosing the Right 20-Gallon Tank

Here are some key factors to consider when selecting your 20-gallon pontoon gas tank:

  • Material: Most pontoon gas tanks are made from rotationally molded polyethylene (PE) plastic. This material is lightweight, durable, and resistant to corrosion from ethanol-blended fuel.
  • Compliance: Ensure the tank meets all US Coast Guard (USCG) regulations for portable fuel containers (if applicable) or American Boat & Yacht Council (ABYC) standards for permanently installed tanks. Look for labels indicating USCG or ABYC approval.
  • Venting System: A proper venting system is crucial to prevent pressure buildup and fuel spills. Choose a tank with a built-in vent or ensure you purchase a compatible vent separately.
  • Fuel Gauge: A fuel gauge allows you to monitor fuel levels and avoid running out on the water. Look for a tank with a pre-installed gauge or choose one with a compatible gauge option.
  • Fill Spout and Fittings: The fill spout should be designed to prevent spills and accommodate the size of your fuel pump nozzle. Ensure all fittings are compatible with your boat’s fuel system.

Installation and Safety Considerations

  • Permanent Tanks: Leave the installation of permanent below-deck tanks to certified professionals. Improper installation can create safety hazards like fuel leaks or fumes entering the boat’s interior.
  • Portable Tanks: When using a portable tank, secure it firmly on the deck using straps or brackets designed for marine use. Position the tank in a well-ventilated area away from heat sources and direct sunlight.
  • Fuel Lines and Fittings: Double-check all fuel line connections for leaks before starting the engine. Use only USCG-approved hoses and clamps designed for marine fuel systems.
  • Fuel Safety: Always follow safe fueling practices. Turn off the engine, ground the boat, and avoid smoking while refueling. Keep a fire extinguisher readily accessible on board.

The Final Bilge:

A 20-gallon pontoon gas tank can be a valuable addition to your pontoon boat, extending your cruising range and providing peace of mind. By carefully considering your needs, choosing the right tank, and prioritizing safety during installation and use, you can ensure a fun and worry-free time on the water. Remember, if you’re unsure about any aspect of installing or using a gas tank, consult a qualified marine mechanic or boat service professional.

Happy Boating!

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